GD Prototyping
Small Batch 3D Printing
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Batch Size: 5 to several hundred units
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Technologies: SLA, SLS, DMLS, FDM
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Materials: Engineering plastics, resins, metal powders, composites
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Tolerance: ±0.05 mm depending on process and material
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Surface Finishes: Polishing, painting, plating, vapor smoothing, anodizing (for metal prints)
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Lead Times: Rapid turnaround from days to weeks
- Description
- Specification
- Application
- FAQS
Many businesses require low-volume production for specific parts. For instance, a luxury or custom car manufacturer may offer a limited range of after-market parts as spares. The demand for these parts tends to be low, making it impractical to invest in a full-scale production line designed for high-volume output.
In such cases, small batch 3D printing provides an effective solution. This technology allows you to produce parts on demand without large upfront costs or extensive tooling. Additive manufacturing supports flexible production, enabling you to manufacture only the quantities needed, which helps manage inventory and reduce waste.
Small batch 3D printing can deliver complex shapes and customized designs that might be difficult or expensive to produce using traditional methods. It also shortens lead times, allowing quicker delivery of replacement parts or prototypes. This makes it especially useful for after-market components, limited-edition products, or parts with varying specifications.
Clear prototype and optical prototype machining mainly involves working with transparent materials like acrylic (PMMA) and polycarbonate (PC). These materials are selected when a mirror-clear effect is required, commonly seen in automotive lighting lenses, light guides, and external components. Displays and other products also benefit from these materials' optical clarity.
By combining clear prototype machining with small batch 3D printing, you can achieve both the required transparency and precise geometries. This combination allows efficient production of specialized parts that meet aesthetic and functional requirements without the constraints of mass manufacturing.
These methods provide flexible options for producing limited quantities of parts while maintaining high quality and accuracy. They are well-suited for industries where customization, clarity, and low-volume production intersect.
| Parameter | Value / Description |
|---|---|
| Available Technologies | FDM, SLA, SLS, MJF, DMLS (depending on material and application) |
| Common Materials | PLA, ABS, PETG, Nylon, TPU, Resin, PA12, Metal powders (Aluminum, Titanium, Steel) |
| Surface Finish | Matte, smooth, or rough (can be improved with post-processing: sanding, painting, etc.) |
| Post-Processing Options | Dyeing, painting, polishing, vapor smoothing, coating |
- Product Development & Testing:Quick production of functional prototypes for fit, form, and usability validation.
- Pilot Production Runs:Bridge manufacturing before full-scale tooling is ready or justified.
- Custom & Personalized Products:Small runs of tailored items like wearables, packaging, or tech accessories.
- Medical Devices:Patient-specific models, prosthetics, and clinical trial samples.
- Consumer Electronics:Housings, brackets, and functional enclosures for short-term or trial use.
- Marketing & Demo Samples:Short-run parts for trade shows, client presentations, or internal reviews.
Q1: What is small batch 3D printing?
It’s the production of low-volume parts using additive manufacturing, typically ranging from a few units to several hundred.
Q2: Why choose small batch 3D printing?
It’s ideal for prototypes, pilot runs, and customized products without the cost of tooling.
Q3: Which materials can be used?
We support plastics, resins, composites, and metals depending on the project.
Q4: How precise are 3D printed small batch parts?
We achieve tolerances as tight as ±0.05 mm with smooth surface finishes.
Q5: Can small batch 3D printing be scaled to mass production?
Yes—depending on part requirements, we can transition to CNC machining, injection molding, or other methods.